UF Cheese Fill & Seal Machine Line

General Introduction

The UF Cheese Fill & Seal Machine is a fully automated, integrated line designed for producing Ultra-Filtration cheese, managing the entire process from filling to final packaging. All units and operations are precisely controlled by a PLC & HMI system. The line consists of three main sections: the Filler, the Coagulation Tunnel, and the Packing Unit.

Key Features of Production Sections

1. Filler Section

Responsible for cup preparation and filling, equipped with:

Cup Dispenser: Automatic cup charging and dispensing system.

UV Tunnel: For disinfecting cups.

Cup Control System: Prevents operation/waste if a cup is missing.

Anti-stick Spray: Prevents cheese from sticking to the cup walls.

Filling & Mixing System: Piston-based mixing of milk and rennet driven by two separate servo motors, allowing precise volume control via HMI.

Anti-foam Spray: Eliminates foam from the product surface.

Hygiene System: Equipped with a HEPA filter unit for positive pressure inside the cabin and a CIP system.

2. Coagulation Tunnel

Manages the coagulation process:

Transmission System: Smooth transfer of cups into and out of the tunnel.

Clean Environment: HEPA filter unit and UV radiation to maintain positive sterile pressure inside the tunnel.

Traffic Control: Laser sensors at the tunnel output to control rail traffic.

3. Packing Unit

The final packaging stage:

Parchment Dispenser: Places parchment paper on the cheese, with control systems.

Salt Dispenser: Adds salt to the product.

Foil & Seal System: Dispenses foil and seals the cups, equipped with detection systems.

Output System: Discharges the finished cups.

Technical SpecificationValue
Capacity5000 Pack/h
Cup Size130×90 mm 92×72 mm
Electrical Supply3 Ph-380 VAC
Power Consumption15 Kw
Dimensions (cm)L1600-W800-H350
MaterialFull Stainless Steel
Air Pressure8 Bar
Air Consumption2600 L/min