• Disinfection and Sterilization of the film by: 35% H2O2 bath, removal of residual by scrapers and stream of sterile air

  • Capable for automatic control of H2O2 bath temperature and level

  • Capable for producing H2O2 steam fog for disinfection and sterilization of all surfaces of cabin

  • Reliable exhaust of H2O2 steam from the cabin with centrifugal fan which prevent dangerous emission in Environment

  • Producing sterile hot air stream in cabinet by passing through H14 hepa filter in two Stage

  • Valves and product dosing have aseptic diaphragms which guarantee decontamination of product with valves reciprocating shafts

  • High precision control of tank product level with pressure transmitter

  • The cabin is isolated in all sides thanks the hermetically seal of all covers and doors

  • The film is sealed inner surface against inner surface

  • Reliable and lasting seams are guaranteed by instant heating elements

  • Cabin all surfaces UV radiation which keeps surfaces sterile during production

  • Automatic CIP of Filling System and SIP with high temperature steam pressure with condensate drain

  • Chassis and all filling parts are Stainless Steel

  • Control system by European brands.

  • Easy troubleshooting by monitoring of all alarms and errors at HMI

ESL Pouch Filling Machine (Extended Shelf Life)

General Introduction

The ESL (Extended Shelf Life) Pouch Filling Machine is an advanced and highly hygienic solution for packaging milk and liquid dairy products requiring a long shelf life. Utilizing cutting-edge sterilization technologies, this machine completely protects the final product from environmental contamination, significantly extending its shelf life.

Key Features and Sterilization Systems

To guarantee the highest level of hygiene and product safety, this machine is equipped with:

  • Advanced Sterilization System:

    • Film sterilization using a 35% H2O2 (Hydrogen Peroxide) bath, with residue removal via scrapers and a stream of sterile air.

    • Automatic control of H2O2 bath temperature and level.

    • Capable of producing H2O2 steam fog for disinfecting and sterilizing all cabin surfaces.

  • Sterile Air System (Clean Room):

    • Production of hot sterile air stream inside the cabinet by passing through HEPA H14 filters in two stages.

    • Reliable exhaust of vapors via a centrifugal fan to prevent emissions into the working environment.

  • Hygienic & Mechanical Design:

    • Side Sealing: The film is sealed at the side edges instead of the center (fin seal), improving aesthetics and hygiene.

    • Use of Aseptic Diaphragm Valves in the product dosing path to guarantee decontamination from reciprocating shafts.

    • All electric motors and pneumatic actuators are moved outside the sterilization cabin.

    • Equipped with a double-walled nozzle tube for cooling fluid flow.

  • Intelligent Control System:

    • Remote PLC troubleshooting and upgrading via the internet.

    • Automatic CIP (Cleaning-In-Place) and SIP (Sterilization-In-Place) systems.

    • High-precision tank level control.

    • Chassis and all filling parts are made of Stainless Steel.

Technical SpecificationValue
Film Width320 mm
Dimension (m)2.2(L)×1.5(W)×3.6(H)
Packaging TypeESL Pillow Pouch
Capacity1600 – 1800 Pouch/Hour